James Jerky Dryer out of stock - any alternatives?

All done!

(Quick disclaimer: I support Smokin-It products, and I feel bad posting cheaper solutions to their products, so hopefully this doesn't break any rules. I'm just impatient and I wanted to make some jerky this weekend as opposed to waiting for the jerky dryers to be in stock again. That and I felt like sharing this.)

Okay, I'm not a DIY'er. Actually I hate DIY stuff, but this was pretty easy, and cost me about $30 bucks. So here we go.

I started with a 4 inch PVC pipe. You can pick one up here:
https://www.lowes.com/pd/Charlotte-Pipe-4-in-x-2-ft-Sch-40-Cellcore-PVC-DWV-Pipe/3223375

I then got 2 sheets of Acrylic.
https://www.lowes.com/pd/OPTIX-0-08-in-x-8-in-x-10-in-Clear-Acrylic-Sheet/3143395

This acrylic is safe to use around 175 degrees. Considering that the top of the smoker doesn't really get that hot to the touch, I think this will be fine.

Lastly I got this 37CFM fan:
https://www.amazon.com/gp/product/B009OXDAWY/ref=oh_aui_detailpage_o00_s00?ie=UTF8&psc=1
This fan is metal and appears to be well built. It's not like a cheap plastic case fan. If you want a higher CFM, you can scroll down and the same manufacturer makes a higher powered fan. (47 CFM)

What I did was cut 6 inches off the PVC pipe, and cut a 5 inch by 5 inch piece of acrylic and mount that on the bottom of the pipe using some caulk I had leftover. From there I cut a small hole in the acrylic that would fit over the little smoke hole on the smoker. I'm not sure the exact measurement, I just hand drew it and it came out really well. This will allow for a good seal while sitting on the smoker.

I then cut a 5 1/2 inch by 5 1/2 inch acrylic sheet for the top. Before mounting it on the PVC pipe, I mounted the fan on the acrylic sheet. Once it was mounted I used a Dremel to cut a hole for the fan. Once that was done, I mounted the acrylic sheet to the top and that was it!

Because I had some caulk, and tools, this project set me back about 30 bucks. It's not the prettiest job, but it looks like it will get the job done.

I did run the fan and see what kind of airflow I could get from the smoker. Holding up a papertowel under the smoke hole on the inside, I could tell there was good air circulation.

I'm going to make some jerky this weekend to see how it goes, but I'm feeling pretty good about this. One modification I will make is a cover for the fan to keep stuff out of it.

I've heard that some folks who used the duct fan (Around 67 CFM) said the air-flow might be too high, so I'm hoping this 37 CFM fan will work well.

Feedback is always welcome. I suck a DIY stuff so forgive my shoddy work!
 

Attachments

  • 20180214_193420.jpg
    20180214_193420.jpg
    41.6 KB · Views: 489
  • 20180214_193437.jpg
    20180214_193437.jpg
    40.4 KB · Views: 493
  • 20180214_193442.jpg
    20180214_193442.jpg
    43.2 KB · Views: 452
  • 20180214_193847.jpg
    20180214_193847.jpg
    23 KB · Views: 479
The only thing I would suggest, Duck, would be a filter.  The SI fans have a filter that looks like a metal mesh material.  I think you may regret not having some kind of a filter because it will keep the moisture and smoke residue off of your fan.
 
DivotMaker said:
The only thing I would suggest, Duck, would be a filter.  The SI fans have a filter that looks like a metal mesh material.  I think you may regret not having some kind of a filter because it will keep the moisture and smoke residue off of your fan.

Yeah I was thinking about that as well. This fan is supposed to be able to take a beating, but I guess we will see. The bottom side of it appears protected from build up and stuff, but only time will tell how well it holds up.

Anywho, first batch is done! I did some 1/4 inch Eye of Round strips, and just made a small batch to start with. I threw it in the smoker for 6 hours, and I had the temp set to around 160. Temperature fluctuations were going from 145 to 175. A bit much, but I think if I had more meat in there, the temps would have been more consistent. I also had to run the meat thermo to measure the box temperature under my fan. Didn't cause any problem, still had good circulation.

The meat came out great though. Good flavor, and dried up nicely. The fan did an awesome job.
 

Attachments

  • 20180218_073153.jpg
    20180218_073153.jpg
    59.3 KB · Views: 481
  • 20180218_133637.jpg
    20180218_133637.jpg
    58.6 KB · Views: 472
Seems like your project and the resulting jersey were both successful..Congrats!  Was the jersey as tasty as it looks?
 
old sarge said:
Seems like your project and the resulting jersey were both successful..Congrats!  Was the jersey as tasty as it looks?

Yes! It came out perfectly. Going to wait until that meat is on sale and do a much larger batch.
 
I love that!

I was wondering when the jerky drier would be in stock and would also be impatient.

I have a dehydrator, so for now, will smoke meat for jerky and then put it on my dehydrator.  But I know my son would love to make something like this!
 
You can find 3D printed 4" adapters that directly mount to a 120mm computer fan.  They cost about $10.  I have one for my coffee roaster and they work great and are made out of nylon so they can withstand about 400deg.

Here is an example of one....I may try this myself

https://www.ebay.com/itm/Antminer-S1-S3-S5-S7-S9-T9-L3-120mm-Fan-Duct-Cooling-Shroud-to-4-Inch-Vent/292495723309?_trkparms=aid%3D222007%26algo%3DSIM.MBE%26ao%3D1%26asc%3D20160908110712%26meid%3D65ea2bbee6c441afa2c4f34663236df7%26pid%3D100677%26rk%3D6%26rkt%3D30%26mehot%3Dlo%26sd%3D173207122609%26itm%3D292495723309&_trksid=p2385738.c100677.m4598

-Mark

 
skioutwest said:
I have one for my coffee roaster

Hello, fellow coffee roaster!  Maybe I'll go start a thread in the anything goes channel and we can see who is does or might roast coffee on here.  :)
 
LarryD said:
skioutwest said:
I have one for my coffee roaster

Hello, fellow coffee roaster!  Maybe I'll go start a thread in the anything goes channel and we can see who is does or might roast coffee on here.  :)
Not a bad idea, LarryD!  Yeah I have been roasting for about 12 years.  First with a popcorn popper, then a turbo oven, then a Behmor 1600, now an Aillio Bullet.

-Mark
 
skioutwest said:
You can find 3D printed 4" adapters that directly mount to a 120mm computer fan.  They cost about $10.  I have one for my coffee roaster and they work great and are made out of nylon so they can withstand about 400deg.

Here is an example of one....I may try this myself

https://www.ebay.com/itm/Antminer-S1-S3-S5-S7-S9-T9-L3-120mm-Fan-Duct-Cooling-Shroud-to-4-Inch-Vent/292495723309?_trkparms=aid%3D222007%26algo%3DSIM.MBE%26ao%3D1%26asc%3D20160908110712%26meid%3D65ea2bbee6c441afa2c4f34663236df7%26pid%3D100677%26rk%3D6%26rkt%3D30%26mehot%3Dlo%26sd%3D173207122609%26itm%3D292495723309&_trksid=p2385738.c100677.m4598

-Mark

So I ended up getting this 3D printed adapter, and also purchased this 120mm muffin fan with variable speed controller.  It mounted perfectly and is currently running my first batch of jerky.  Will see how it turns out in a couple hours.

https://www.amazon.com/gp/product/B07B42G3QN/ref=oh_aui_detailpage_o05_s00?ie=UTF8&psc=1

-Mark

 

Attachments

  • IMG_5125.JPG
    IMG_5125.JPG
    58.7 KB · Views: 427
Great ideas and I appreciate all the ingenuity! FWIW, I did finally order and receive my JJD and I love it! Getting ready to go get some top round for my fifth batch :D
 
Back
Top