Maiden Voyage - Step 1 Prep

BrewsandBlues

New member
My #3 arrives tomorrow, been busy prepping. I searched through all of the forums, huge help. I decided to make a simple plan by copying Tony's (divot) steps into a single document. I picked up 3 racks of ribs, and (3) 8lb pork shoulders. Pork shoulder on sale for $1.29 / lb, go big or go home.

I did manage to introduce one of my beer homebrew steps into the process. To cool the brine, I used my wort chiller. A wort chiller is just a stainless (or copper) length of tubing that you run water through to cool liquid. I place my wort chiller in the kettle, hook up the garden hose and run water through the coil.

Since I made a triple batch of the brine below, I used my monster brewing kettle and then cooled it with my wort chiller, took less than 5 minutes to cool below 40. You can find wort chillers for about $50 on homebrew sites, or you can make your own for those that make lots of brine. Thought I would share that!

I decided not to brine the ribs, but I did use yellow mustard as the binding agent and the memphis dust and will let them rest for for 40 hours or so.

The pork shoulders will stay in the brine for 24 hours. I will put mustard/rub on at lunchtime and let rest in the fridge for 8 hours.

My smoker arrives tomorrow, I should have it unpacked, cleaned and seasoned by 9PM tomorrow night. I have the Maverick probe and plan on smoking the 3 shoulders for 14-16 hours or until they come up to temp. I plan on running the smoker at 235. I will use 6-8 ounces of wood, I have some pecan that I will try. I only have 1 probe, so I plan on probing the lowest shoulder as I think that will be the lowest temp. Not sure about that...

That puts me until Thursday at noon, when I plan on removing the shoulders, and then reloading with the ribs for the next 5 hours, no peeky style, 235. I plan on using 2-3 ounces of wood. I think I will use hickory for the ribs.5

I will also throw bacon baked beans in and smoke for the same amount of time as the ribs.

I'll pull the pork shoulder after a 6 rest in the cooler, which is about the same time the ribs come out, Thursday evening.

I have some gitbox playing buddies coming over, hope this all works out. Its pretty ambitious for a first run.

If FedEx doesn't show up, I am in trouble!!!!!!!!!!!!!!!!!!

Please offer comments or thoughts on my plan, I really appreciate any feedback for a newbie. I'll try and take some pictures along the way.

Smoke Prep below:

Step 1 - Brine:

1 gallon water
1 1/8 cup kosher salt
1 cup brown sugar
1/2 cup apple cider vinegar
1 tblsp garlic powder
1 tblsp onion powder
1 tblsp cayenne
2 tsp black pepper

Put 1/3 of the water in a pan large enough to hold 1 gallon.  Add the other ingredients, and heat on medium to simmer the brine.  The idea is to melt all the salt and sugar, and help blend some of those spices into the liquid.  I usually heat for 15-20 minutes, never bringing to a boil.  Stir regularly.

Once the brine is blended, remove from heat and add the rest of the water in the form of ice cubes.  I have a large sauce pan that has 1 gallon marked on the side, so I know the level - makes this much easier.  This will immediately cool the brine.  Once all the ice melts, I place the brine in the fridge to get cold.  I don't take any chances by putting the meat in a brine that isn't below 40-degrees.  Once the brine has chilled, place the pork butt in the brine.  Let it brine for 12-13 hours.

After brining, rinse well, coat in yellow mustard and rub, and you're ready for the smoker!  I know there are some that say you should never brine a pork butt, but you'll find it to be the most moist and flavorful pulled pork you'll ever have!  Let me know if you have any improvements or variations!



Step 2 - Rub:
Memphis Dust Recipe
Yield. Makes about 3 cups. Store any extra in a zipper bag or a glass jar with a tight lid.
Preparation time. 10 minutes to find everything and 5 minutes to dump them together.

Ingredients
3/4 cup firmly packed dark brown sugar
3/4 cup white sugar
1/2 cup paprika
1/4 cup garlic powder
2 tablespoons ground black pepper
2 tablespoons ground ginger powder
2 tablespoons onion powder
2 teaspoons rosemary powder
Step 3 - Finishing Sauce:
The Finishing Sauce I use is as follows:

1 Cup Cider Vinegar
5+ Tablespoons Brown Sugar
1 Teaspoon Tony Chachere's Cajun Seasoning
1 Teaspoon Course Black Pepper
1 Teaspoon Red Pepper Flakes

Warm the Vinegar up enough so that it disolves the Sugar well. Then add the remaining ingredients. Increase or decrease the sugar or heat depending on your tastes....
 
Scott, that's one helluva plan!

Here's a couple of thoughts...

First, with the salt content what it is in the brine, 24 hours will be too long for the butts.  I would go no longer than 12-13 hours.  Then you can rub/wrap/rest in the fridge for happy time.  24 hours in that bath will yield a very salty butt.

Amount of wood:  Don't go over 6 oz for the butts - it's plenty.  The meat only absorbs smoke until it hits 140, then builds up on the surface.  5.5-6 oz will go the distance to 140.

The 6 hour rest in the cooler for the butts:  That makes me a little nervous.  During the hold time, you want to make sure the internal temp doesn't drop below 140, or you're in the unsafe zone.  A few hours in the cooler is fine, but for that long of a hold time, I'd recommend maybe holding in the oven (double-wrapped in foil) as low as it will go for the first few hours, then place in the cooler.  Don't want to grow anything!  I often use the smoker set to 135 for holds, but yours will be occupied with ribs.

Make sure you put the beans above the ribs, or you'll block the heat, and have a pan of beans full of rib grease.

Now, most-importantly:  Make sure your guitar playing buddies know some good bluegrass! ;D ;D
 
Thanks Tony, will adjust the plan. 

Sorry, no bluegrass, blues and acoustic rock n roll! Southern style of course!! We've talked about bluegrass though..

One question, I mistakenly used rosemary leaves instead of powder in the memphis dust, I think it should be ok?
 
BrewsandBlues said:
Thanks Tony, will adjust the plan. 

Sorry, no bluegrass, blues and acoustic rock n roll! Southern style of course!! We've talked about bluegrass though..

One question, I mistakenly used rosemary leaves instead of powder in the memphis dust, I think it should be ok?

That's OK, Scott - can't go wrong with southern blues and rock! 8)

Not sure on the Memphis dust rosemary question; I've never made it.  Hopefully, one of our "Dusters" will chime in!
 
Sounds like a heck of a feast that you are preparing there.

Tony hit on all the things that I was thinking about.

My only other suggestion is more of a precaution. It sounds like you have a lot of integral parts here and I suspect that you may be under estimating the amount of time it is going to take to smoke 24lbs of pork butt even though they are separate butts. Smoking at 235 instead of the traditional 225 may negate this. But if it looks like it is going to take longer than estimated don't panic and crank the temp to finish it off. If possible let it ride it out to 195 internal temp at 235 degrees. Worst case scenario, you could pull the butts and finish them at 235 in the oven so you can put your ribs in. But cranking them up to 250 or so probably isn't the best idea (not that you would do that).

So that was a lot of words, but to summarize, don't panic if everything doesn't go exactly as planned. Every piece of meat is different. So you sometimes have to work around unexpected issues.

Good luck on your smoke! It is going to be quite an adventure. Like you said, go big or go home!

 
It will make some difference but it is not the end of the world. You can dump the entire batch in your food processor and run it. This breaks everything down to a fine powder. I had to do this on my last batch because my brown sugar had become rock hard.
 
With about 33lbs of meat, you will be able to feed.40-50 musicians. Go big is right.....
 
Its a lot of meat, that is for sure. Are there any mechanical methods of pulling that much pork?

Also, as for the ribs, I wasn't able to get the membrane completely off all ribs. I got most of it and made sure to score the meaty part where it wouldn't peel off. Not optimal...

Any advice on pulling the membrane for future and thoughts on pulling 25lbs of pork would be appreciated!!
 
I found a drill attachment to pull pork. Anyone ever use this?

http://www.porkpuller.com/

It seems a little salty at $69.00, but it does look like it makes the job simple.

 
For the membrane, in the center of the rack, work your finger between th membrane & the meat.  Then lift up & it should pull evenly off.

Under the section of Gizmo's & Gadgets is a discussion on this topic as well as porkpuller.com.
 
Good thought, did not think to use a mixer/blender. I have a kitchen aid stand blender, will use that I think. However, combining power tools and bbq makes me want to get one!


 
Well, FedEx showed up, the smoker was perfect, not a single dent or anything. I ran through the seasoning cycle for 4 hours after a wipedown and the loaded the smoker up with the 3 pork shoulders post brine and with the memphis dust rub.

I'm a messy cook, need to work on that. I have an outdoor pavillion, so I can smoke under that and just hose it down, but still....

Here is a pic with my temp probe. I have a cheap probe, but it works...

I decided to set it at 225 because I got  it in much sooner than expected.



Can of beer in the loaf pan and I used 6 oz of jack daniels oak barrel.

 

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Thanks for sharing the link on the porkinator. The name of it, bbq and power tools plus the fact that my wife is out of town added up to a purchase of one. At least I can tell her that I did not buy the most expensive BBQ power tool pork shredding accessory and saved $18 over the one I was looking at.
 
Hey Scott.
In reference the Memphis Dust, I made a batch this past weekend and I read throughly how to make it. I nor my wife are big rosemary fans. But he advised that it was a necessity in the recipe. I could not fine the powder either. so I emptied the jar on a paper plate and to  work with a knife chopping it up. I got it pretty fine with the knife after about 20 min.
I went directly by the recipe (2 teaspoon) of rosemary except that . I only used one.
Waiting to try it out..
Congrats On your #3...
Tony
 
Hey Scott, the guys pretty much covered everything, but I would like to add two points.

First point regarding the rosemary in the Memphis dust, if you have a coffee grinder on hand, put the rub with the grinder for a quick spin, it will do wonders and awaken all the spices in your rub while breaking down the rosemary.

In terms of the baked beans in the smoker, pull them out at 3 hours, anything more is too much.  I made the mistake of leaving them in for 5 hours and they were over done and crunchy.

Good luck on the aggressive smoke.
 
Thanks, smokster, I will remember that for next time, I do have a coffee grinder. This has been a real learning process.

The internal temp when I left for work this morning was 183. Since I cannot check it again until lunch, I turned the temp down on the smoker to 210. I am thinking 3 hours at a lower temp should bring me in right around 195-198. That will make it an 18 hour smoke.
 
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